Where Computational Design Meets Physical Manufacturing.
We provide modern digital technology services, seamlessly integrated with in-house manufacturing capabilities.
We’re passionate about pushing the limits of what parts can do — whether it’s topology-optimized metal components or ultra-lightweight composite structures, we’re here to help you get the most out of your design.
Lightweighting with composites, simulation, and additive manufacturing
We provide end-to-end lightweighting services by merging simulation-driven design with advanced manufacturing. Our workflow integrates CFD and structural simulations with topology optimization to create geometries that are only possible through additive manufacturing or high-performance carbon fiber composites. Whether it's custom honeycomb panels or complex structural parts, we reduce weight without compromising performance.
Integrated Lightweighting Services: From Simulation to Production
True lightweighting is more than just replacing metal with carbon fiber; it is a holistic engineering process. At Epic Fibers, we unite Simulation-driven Design (CFD & FEA), DfAM (Design for Additive Manufacturing), and Advanced Composite Production under one roof. We believe these disciplines do not replace, but rather complement each other. Our goal is never to force a specific technology, but to achieve the absolute minimum weight. Whether the optimal solution lies in carbon fiber composites, additive manufacturing, or a hybrid approach depends entirely on the specific engineering challenge.
Fluid Dynamics | Structural Mechanics
CFD and Structural Simulation Services
Why are engineering simulations essential today? In modern design, it is crucial to consider physical conditions from the concept phase. Simulation lets us model real-world behavior, gain insight into complex systems, predict performance, and make data-driven decisions—accelerating development, reducing prototyping, and delivering higher quality, more reliable products faster.
We design parts for additive manufacturing. By combining simulation-driven design, topology optimization, and generative workflows, we create components that take full advantage of 3D printing technologies. Our approach focuses on reducing part count, integrating complex features, and optimizing weight-to-strength ratios. From aerospace-grade alloys to lightweight carbon composites, every geometry is tailored for performance, precision, and printability.
We design and produce high-performance composite components using techniques like vacuum infusion, bladder molding, and prepreg layup. From structural parts to visible carbon surfaces, every piece is built for precision, strength, and lightweight efficiency. By combining our composite expertise with advanced 3D printing, we create tailored hybrid solutions that push the limits of design and manufacturing.
Composite sandwich panels offer outstanding stiffness-to-weight ratio, making them ideal for aerospace, automotive, and high-performance industrial applications. Explore our composite sandwich panels - more details on our product page or our webshop.
